Authorised Dealer  |  Rockler  |  SKU: R66484

Rockler Flush Cutting Router Jig

Regular price £59.95

Spring Event 10% OFF your first order. Ends Soon.
Get my discount code

The best router jig for precise flush trimming of inlays, plugs, joints, and epoxy spillover—producing flatter, more accurate results quickly while reducing the need for planing and sanding.

EMPTY DOM REMOVE PROTECTOR
EMPTY DOM REMOVE PROTECTOR

Product Highlights

  • Allows flush trimming of large areas using a router instead of sanding
  • Adjustable outrigger arms provide maximum support for router stability
  • Dual-motion design enables extended routing coverage across the workpiece
  • Compatible with compact and mid-size routers with standard guide bushings
  • Includes shim for setting cutting depth slightly above the final surface

Description

A Better Approach to Flush Trimming

When trimming large areas flush to a surface, this jig allows you to use a router instead of a sander or hand plane. The result is faster work, reduced sandpaper use, less wear on your tools, and a flatter, more consistent finish.

Designed for Versatility

Suitable for flush-trimming bow tie/butterfly keys, inlay work, dowel ends, pegged joints, epoxy spillover, solid edge flushing and a wide range of other inlay applications.

Router Compatibility

Compatible with any compact or mid-size router fitted with a baseplate that accepts a standard 30.16mm (1-3/16") guide bush. A sub-base adaptor may be required.

Adjustable Support and Extended Reach

Four independent adjustable outrigger arms provide support for the router sub-base. The router slot movement allows a maximum routing area of approximately 4-1/2", while the jig itself can be moved laterally without limit.

Stable, Controlled Operation

The elongated base, outrigger arms, and 2-1/2" Easy-to-Grip knob provide stability and control during routing.

Precision Features for Consistent Results

A rigid 1/4"-thick anodized aluminium plate straddles the work area, supported by the base and arms. The included plastic shim sets cutting depth 0.01" above the final surface to minimise sanding.

Flexible Setup for Different Applications

Outrigger arms swing out for larger inlays and in for smaller work such as screw plugs, with detents to hold position. The specially designed bushing and nut allow smooth, play-free movement across the aluminium plate.

Clear Reference and Storage

Laser-etched centre lines help visualise the 4-1/2" bit travel, while a hang hole allows easy storage on a pegboard.

Specification

Plate Material Anodized aluminum
Plate Thickness 1/4"
Maximum Bit Travel in Slot 4-1/2"
Maximum Height of Material Being Trimmed 3/8"
Footprint (Outrigger Arms Open) 13"L × 7.33"W
Footprint (Outrigger Arms Closed) 13"L × 4"W

What's in the Box

  • 1 x Rockler Flush-Cutting Router Jig
  • 1 x Polymer guide bushing
  • 1 x Lock knob for guide bushing
  • 1 x Plastic setup shim (0.01'' thick)

Delivery & Returns

Same-Day Dispatch

Orders placed before 2pm (Monday–Friday) are usually dispatched the same day. All deliveries are fully trackable.

UK Mainland Delivery Options

Service Delivery Time / Notes Price
FREE UK Delivery 1–2 days — orders over £85 FREE
Economy Delivery 2–3 days £4.50
Standard Delivery 1–2 days £5.95
Express Next Day Next working day — orders placed by 2pm (Mon–Thurs) £7.99
Express Pre-Noon Next working day before noon — orders placed by 2pm (Mon–Thurs) £15.95
Saturday Delivery Saturday delivery — orders placed by 2pm Friday £25.50
Click & Collect Open for collection: 9am–4:30pm (Mon–Fri) FREE

Important information

  • Express Pre-Noon and Saturday services aren’t available to Northern Ireland, Scottish Highlands, Islands or remote postcodes — Express Next Day takes 2 days and other services may be slower.
  • Large or heavy items may not qualify for Express Pre-Noon or Saturday delivery to your area — we’ll contact you if this applies.
  • Click & Collect – Collection available after you receive “Ready for Pickup” email — most orders before 2pm are same day.

International Delivery

We ship worldwide to over 200 countries. No hidden costs — all duties and taxes are calculated at checkout.

Harvey Machines & SawStop Delivery

Harvey Machines and SawStop products are shipped directly. Once your order has been placed, delivery confirmation and tracking details will be provided by the manufacturer.

View delivery information

Hassle-free Returns

All orders are covered by our 45-day Hassle-free Returns guarantee.

View returns information

We are Wood Workers Workshop

We are a family business, run by woodworkers for woodworkers, delivering 5-star customer service since 1999.

Stocking a wide range of woodworking tools from leading brands: AUKTools, Milescraft, INCRA, iGaging, JessEm, Woodpeckers, FastCap, Verum & more.

Browse by Brand